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Omron NJ501 PLC

Omron NJ501 PLC Programmable Logic Controller

The Omron NJ501 is the top-tier model in the Sysmac NJ-series Machine Automation Controllers, offering ultra-fast processing, high-axis motion control, and extensive networking capabilities for complex, data-intensive industrial applications. Designed for Industry 4.0 and smart factory systems, NJ501 integrates logic, motion, safety, robotics, and information processing in one robust platform.

Categories:

Omron NJ Series PLC
  • Implemented OPC UA as a standard feature 3075_fe_1
  • Integration of Logic and Motion in one CPU.
  • Conforms to IEC 61131-3 (JIS B 3503) standard programming and PLCopen function blocks for Motion Control.
     Programming with variables allows users to create complex programs efficiently.
  • Fast and accurate control by synchronizing all EtherCAT devices, such as vision sensors, servo drives, and field devices, with the PLC and Motion Engines.
  • Offers speed without compromising on reliability and robustness expected from PLCs.
  • Complete RAS functions: Transmission frame error check, timeout, bus diagnosis, Watchdog (WDT), memory check, and topology check, etc.
  • Linear and circular interpolation.
  • Electronic gear and cam synchronization.
  • The Controller can be directly connected to a database. No special Unit, software, nor middleware is required. (NJ501-20)
Specification Description
Item NJ501
Enclosure Mounted in a panel
Grounding Method Ground to less than 100 Ω
Dimensions
(height×depth×width)
90 mm × 90 mm × 90 mm
Weight 550 g (including the End Cover)
Current Consumption 5 VDC, 1.90 A (including SD Memory Card and End Cover)
Operation
Environment
Ambient Operating
Temperature
0 to 55°C
Ambient Operating
Humidity
10% to 90% (with no condensation)
Atmosphere Must be free from corrosive gases.
Ambient Storage
Temperature
-20 to 75°C (excluding battery)
Altitude 2,000 m or less
Pollution Degree 2 or less: Meets IEC 61010-2-201.
Noise Immunity 2 kV on power supply line (Conforms to IEC 61000-4-4.)
Overvoltage Category Category II: Meets IEC 61010-2-201.
EMC Immunity Level Zone B
Vibration Resistance Conforms to IEC 60068-2-6.
5 to 8.4 Hz with 3.5-mm amplitude, 8.4 to 150 Hz
Acceleration of 9.8 m/s2 for 100 min in X, Y, and Z directions (10 sweeps of
10 min each = 100 min total)
Shock Resistance Conforms to IEC 60068-2-27.
147 m/s2, 3 times in X, Y, and Z directions (100 m/s2 for Relay Output Units)
Battery Life *1 5 years at 25°C
Model CJ1W-BAT01
Applicable Standards *2 cULus, EU, UKCA, RCM, KC, NK, LR *3
Function Specification
Item NJ501-
50 40 30
Processing time Instruction Execution Times LD instruction 1.1 ns (1.7 ns or less)
Math Instructions (for Long Real Data) 24 ns or more *1
Program- ming Program capacity *3 Size 20 MB (400 KS)
Number POU definition 3,000
POU instance Using Sysmac Studio Ver. 1.05 or lower: 6,000 Using Sysmac Studio Ver. 1.06 or higher: 9,000
Variables capacity No Retain Attribute *4 Size 4 MB
Number 180,000 *5
Retain Attribute *7 Size 2 MB
Number 10,000
Data type Number 2,000
Memory for CJ-Series Units (Can be Specified with AT Specifications for Variables.) CIO Area 6,144 words (CIO 0 to CIO 6143)
Work Area 512 words (W0 to W511)
Holding Area 1,536 words (H0 to H1535)
DM Area 32,768 words (D0 to D32767)
EM Area 32,768 words × 25 banks (E0_00000 to E18_32767) *8
Unit config- uration Maximum Number of Connectable Units Maximum number of CJ/ NX unit per CPU Rack or Expansion Rack 10 Units
Maximum number of CJ unit on the system 40 Units
Maximum number of NX unit on the system 4,096 (on NX series EtherCAT slave terminal)
Maximum number of Expansion Racks 3 max.
I/O Capacity Maximum number of I/O Points on CJ-series Units 2,560 points max.
Power Supply Unit for CPU Rack and Expansion Racks Model NJ-P3001
Power OFF Detection Time AC Power Supply 30 to 45 ms
DC Power Supply 22 to 25 ms
Motion control Number of Controlled Axes Maximum Number of Controlled Axes Maximum number of axes which can be defined.
64 axes 32 axes 16 axes
Motion control axes Maximum number of motion control axes which can be defined. All motion control function is available.
64 axes 32 axes 16 axes
Maximum number of used real axes Maximum number of used real axes. The Number of used real axes includes following servo axes and encoder axes.
64 axes 32 axes 16 axes
Used motion control servo axes Maximum number of servo axes which all motion control function is available.
64 axes 32 axes 16 axes
Maximum number of axes for linear interpolation axis control 4 axes per axes group
Number of axes for circular interpolation axis control 2 axes per axes group
Maximum Number of Axes Groups 32 groups
Motion Control Period The same control period as that is used for the process data communications cycle for EtherCAT.
Cams Number of Cam Data Points Maximum Points per Cam Table 65,535 points
Maximum Points for All Cam Tables 1,048,560 points
Maximum Number of Cam Tables 640 tables
Position Units Pulses, millimeters, micrometers, nanometers, degrees or inches
Override Factors 0.00% or 0.01% to 500.00%
Peripheral USB port Supported Services Sysmac Studio connection
Physical Layer USB 2.0-compliant B-type connector
Transmission Distance between Hub and Node 5 m max.
Built-in EtherNet/IP Port Number of port 1
Physical Layer 10Base-T or 100Base-TX
Frame length 1514 max.
Media Access Method CSMA/CD
Modulation Baseband
Topology Star
Baud Rate 100 Mbps (100Base-TX)
Transmission Media STP (shielded, twisted-pair) cable of Ethernet category 5, 5e or higher
Maximum Transmission Distance between Ethernet Switch and Node 100m
Maximum Number of Cascade Connections There are no restrictions if Ethernet switch is used.
CIP service: Tag Data Links (Cyclic Communi- cations) Maximum Number of Connections 32
Packet interval *10 1 to 10,000 ms in 1.0-ms increments *11 Can be set for each connection. (Data will be refreshed at the set interval, regardless of the number of nodes.)
Permissible Communications Band 3,000 pps *12 *13 (including heartbeat)
Maximum Number of Tag Sets 32
Tag types Network variables, CIO, Work, Holding, DM, and EM Areas
Number of tags per connection (i.e., per tag set) 8 (7 tags if Controller status is included in the tag set.)
Maximum Link Data Size per Node (total size for all tags) 256
Maximum number of tag 19,200 bytes
Maximum Data Size per Connection 600 bytes
Maximum Number of Registrable Tag Sets 32 (1 connection = 1 tag set)
Maximum Tag Set Size 600 bytes (Two bytes are used if Controller status is included in the tag set.)
Multi-cast Packet Filter *14 Supported.
Cip Message Service: Explicit Messages Class 3 (number of connections) 32 (clients plus server)
UCMM (non- connection type) Maximum Number of Clients that Can Communicate at One Time 32
Maximum Number of Servers that Can Communicate at One Time 32
Maximum number of TCP socket service 30 *15
OPC UA Server (NJ501-100) Support Profile/Model Embedded 2017 UA Server Profile PLCopen Information Model 1.00
Default Endpoint/Port opc.tcp://192.168.250.1:4840/
Maximum number of sessions (Client) 5
Maximum number of Monitored Items per server 2,000
Sampling rate of the Monitored Items (ms) 0, 50, 100, 250, 500, 1000,2000, 5000, 10000 if set to 0 (zero), it is assumed that is set to 50.
Maximum number of Subscriptions per server 100
Maximum number of variables that can be published 10,000
Maximum number of structure definitions that can be published 100
Restrictions on variables unable to be published • Variable which size are over 60 KB • Double and over dimensional array of structures (global variables) • Structures includes double and over dimensional array (global variables) • Structures nested 4 and over Unions • Array which's index number don't start from 0 • Array which's element is over 2048 (global variables) • Structures which's members are over 100.
SecurityPolicy/Mode • None • Sign - Basic128Rsa15 • Sign - Basic256 • Sign - Basic256Sha256 • Sign - Aes128Sha256RsaOaep • Sign - Aes256Sha256RsaPss • SignAndEncrypt - Basic128Rsa15 • SignAndEncrypt - Basic256 • SignAndEncrypt - Basic256Sha256 • SignAndEncrypt - Aes128Sha256RsaOaep • SignAndEncrypt - Aes256Sha256RsaPss
Application Authenti- cation Authentica- tion X.509
Maximum number of certification Trusted certification: 32 Issuer certification: 32 Rejected certification: 32
User Authenti- cation Authentica- tion User name / Password / Role *16 Anonymous
Built-in EtherCAT Port Communications Standard IEC 61158 Type12
EtherCAT Master Specifications Class B (Feature Pack Motion Control compliant)
Physical Layer 100BASE-TX
Modulation Baseband
Baud Rate 100 Mbps (100Base-TX)
Duplex mode Auto
Topology Line, daisy chain, branching and ring *17
Transmission Media Twisted-pair cable of category 5 or higher (double-shielded straight cable with aluminum tape and braiding)
Maximum Transmission Distance between Nodes 100m
Maximum Number of Slaves 192
Range of node address 1-192
Maximum Process Data Size Inputs: 5,736 bytes Outputs: 5,736 bytes *18
Maximum Process Data Size per Slave Inputs: 1,434 bytes Outputs: 1,434 bytes
Communications Cycle 500/1,000/2,000/4,000 μs *19
Sync Jitter 1 μs max.
Internal Clock At ambient temperature of 55°C: -4.5 to +4.5 min error per month At ambient temperature of 25°C: -3.5 to +3.5 min error per month At ambient temperature of 0°C: -4.5 to +4.5 min error per month
Product name Specifications Model
I/O capacity/Model Standards maximum number of configuration Units (Expansion Racks) Program capacity Memory capacity for variables Number of motion axes
NJ501 CPU Units [OPC UA Support] 2,560 points/40 Units (3 Expansion Racks) 20 MB 2 MB: Retained during power interruption
4 MB: Not retained during power interruption
64 NJ501-1500
32 NJ501-1400
16 NJ501-1300
Catalog Name
Catalog Number[size]
Last Update
NJ-Series Data Sheet P140-E1-25
[5902KB]
Jul 01, 2025 NJ-Series Data Sheet
NJ/NX Series Controller Catalog P089-E1-29
[4858KB]
Mar 03, 2025 NJ/NX Series Controller Catalog
NJ/NX-series CPU Units (OPC UA) Catalog P123-E1-08
[2627KB]
Dec 16, 2024 NJ/NX-series CPU Units (OPC UA) Catalog
Sysmac Automation Platform Catalog P079-E1-34
[11591KB]
Mar 03, 2025 Sysmac Automation Platform Catalog
Applicable Models of Cable Redundancy Function R200-E1-06
[213KB]
Aug 26, 2024 Applicable Models of Cable Redundancy Function
HMC-SD292/492/1A2 Data Sheet -
[244KB]
Jun 05, 2023 HMC-SD292/492/1A2 Data Sheet

Applications

  • Complex packaging and bottling lines
  • High-speed robotics and multi-axis systems
  • Semiconductor and electronics manufacturing
  • Smart conveyor and AGV systems
  • Real-time process control with cloud/SCADA integration

Why Choose

  • Industry-leading speed and precision
  • Full machine control (logic, motion, vision, safety, robotics) in a single controller
  • Built-in database connectivity for real-time data logging (on select models)
  • Scalable for both machine-level and factory-wide automation
  • Designed for IoT, IIoT, and Smart Factory environments

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